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Composites Analysis / Composite FEA


FEA simulation of a wind turbine using composite analyis

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NEi Software, Inc. has Finite Element Analysis (FEA) composites analysis software tools that allow composite product and design engineers to examine the structural, dynamic, and thermal aspects of their designs with detailed graphical visualization of data and results. The insight gained by such analysis allows designers to easily try alternate approaches, optimize their designs, improve quality, reduce design cycle time, and save time and money on prototypes and first articles. NEi Nastran's value has been proven by engineers in a wide variety of industries including aerospace, military, automotive, maritime, sports, and consumer products. Formula 1 race cars, America's Cup yachts, Tour de France bicycles and entrepreneurial commercial spacecraft are just a few examples of highly advanced projects that rely on NEi Nastran.

Customer Feedback

"...Full compatibility, accuracy, along with the professionalism and quick turnaround of the tech support from NEi Software, Inc. and SmartCAE were the main reasons why we selected NEi Nastran as our FEA software for the future."

Paolo Marabini
Structures and Calculation
Chief Engineer
Minardi F1 Team

 

"...I am impressed at your company's willingness to quickly react to and address our issues. Your good work in your product is already being used to help us design the first commercial man carrying spaceship..."

Dan Kreigh
Lead Structural Analysts
Scaled Composites

 

"NEi Software, Inc. is committed to customer satisfaction. As for FEA, what defines a solid investment is the quality of the product and the technical support. NEi Software, Inc. ranks high in both..."

Emerson Hevia
Senior Analyst
Northwest Composites

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Video Presentation of NEi Works

Composite FEA

A composite bicycle frame model made of 2D orthotropic carbon weave material is created. Loads are applied and a static analysis is performed using a laminate element made up of multiple plies at various ply angles. Results are presented using various graphic visualization methods and the use of several failure criteria are illustrated.

 

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Features to Look for in FEA Software for Composite Analysis

Composites Analysis with NEi NastranComposite materials analysis imposes a number of requirements that are significantly different when compared to isotropic materials and FEA software used for composite analysis must be designed to handle the anisotropic nature of composites and the failure mechanisms associated with their properties like cracks, delaminations, and fiber failure. In addition, high quality FEA software should include features that make it easy to use while providing the engineer with the power to get results that are practical and truly valuable for application to real world problems. NEi Nastran fills this need for composite designers with a number of features in model creation, material definition, meshing, post processing, failure criteria, and data presentation.

  1. User friendly definition of material properties
  2. Definition of ply lay-up
  3. Easy orientation definition
  4. Outer mold line representation
  5. Post processing visualizations that pinpoints problem areas
  6. Failure Indices and Strength Ratio
  7. Import 3D CAD models
  8. Sensitivity and configuration trade off studies
  9. Progressive Ply Failure Analysis (PPFA™)
  1. User friendly definition of material properties. Clear, easy input of strength and stiffness terms with access to material libraries.
  2. Composite Analysis: Definition of material properties

  3. Definition of ply lay-up. Stacking sequences can be quickly and easily entered into a table, and symmetry can be used to reduce entries. Modification and changes are easily made and the chance of error is greatly reduced.
  4. Composite FEM: Definition of Ply Lay-up

  5. Easy orientation definition. Curved surfaces can complicate the orientation of fibers. NEi Nastran can project a cylindrical or spherical coordinate system onto a structure to get good representation of ply orientation. Advanced application can carry out draping analysis with Simulayt if this degree of fidelity is required.

  6. Outer mold line representation.
  7. Analysis of Composites Outer Mold Line Representation

  8. Post processing visualizations that pinpoints problem areas. Enormous amounts of data can be involved in multi lay-up and multi ply structures. NEi Nastran provides a logical path from stress analysis of a structure to Failure Index results that can isolate problems and pinpoint them to definite regions on specific plies.
  9. FEA Composite:Post 
                processing visualizations that pinpoints problem areas FEM

  10. Failure Indices and Strength Ratio. NEi Nastran supports all the major composite failure analysis indices Tsai-Wu, Hill, Hoffman. Plus NEi Nastran includes the most modern forms of Puck and NASA Langley LARC02. In addition, the Strength Ratio is available for easy linear scaling and qualitative analysis.

    NASA Langley has developed LARC02, a set of first-ply-failure criteria which have shown to be accurate and physically consistent. It is well suited for design purposes because it balances accuracy, material characterization requirements, computational effort, and ease of results interpretation.

    Advanced Failure Criteria for Composites

    • LaRC02 Set of Criteria
    • Developed by NASA
    • First-ply-failure
    • Physically based
    • Hashin, Puck approach
    • No additional material properties required compared to Tsai-Wu
    • Failure mode taken into account
    • Extensive validation (WWFE)

    advanced failure criteria
    relationship between compressive strength and lamination angle 

    Stability Index Output for Sandwich Structures
    Theory based on Facesheet Wrinkling in Sandwich Structures, NASA-CR-1999-208994, 1999

    Honeycomb Sandwich Material Properties
    Material
    Modulus of Elasticity (msi)
    Tensile Limit (ksi)
    Compression Limit (ksi)
    Shear Limit (ksi)
    Aluminum Face Sheets
    10.0
    35.0
    35.0
    23.0
    Honeycomb Core
    0.1
    0.1
    0.3
    0.2
    Bonding Material
    -
    -
    -
    0.1

    Composite FEM: Honeycomb Sandwich Material Properties

    For more information see "Finite Element Implementation of Advanced Failure Criteria for Composites".

  11. 3D CAD Models. Femap imports models from all major CAD systems. For SolidWorks users, NEi Works is embedded, completely eliminating the need to import files.
  12. Sensitivity and Configuration Trade Off Studies. NEi Nastran Editor feature is perfect for composite analysis because it provides an easy inexpensive way to do sensitivity and configuration trade off studies.
    • Features tabbed windows to give immediate access to all input and output files
    • Field markers make manual editing simple and increase productivity dramatically
    • Complete online documentation and context sensitive help
    • Permits batch queuing of jobs for sensitivity and configuration trade studies
    • Special real time controls allow changing solution parameters while running
    • Real time 2D xy-plotting and 3D deformed shape and contour plotting

    NEi Nastran Editor for Composites Analysis NEi Nastran Editor for Composite FEM

  13. Progressive Ply Failure Analysis (PPFA™) allows engineers to examine composite structural behavior beyond first ply failure. Reduce weight and material costs while saving time in analysis by efficiently analyzing residual strength, local damage effects, temperature effects, post-FPF (First Ply Failure) events, separation, ultimate failure, design modifications, and ultimate strength with PPFA.
  14. progressive ply failure analysis ppfa composites

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Flyers

Composites Analysis BrochureComposites Analysis Flyer
Progressive Ply Failure Analysis Composite FEM PPFA brochure pdfProgressive Ply Failure Analysis (PPFA™) Flyer

Product Demonstration Options and Information

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Media Coverage

May 2010
High-Performance Composites May 2010

Orion re-entry system: Composites displace metal
World’s largest heat shield updates metal design with out-of-autoclave process.
by Sara Black

High-Performance Composites

     
Jan 2010
NEi Software and Firehole Technologies have formed a  partnership

Advanced Composites Analysis for Nastran
by Larry Boulden, Senior Editor
Design World

     
Jan 2010
High-Performance Composites January 2010

Fuselage skins redesign streamlines production
Cirrus Aircraft’s SR22 second-generation design improves functionality and enables faster processing.
by Sara Black

High-Performance Composites

     
Oct 2009
New application solves for extreme nonlinear material response, large deformations.

NEi Software and Firehole Technologies Partner to Deliver Composites Analysis to NEi Nastran
by DE Editors
Desktop Engineering

   
Jan 2008
Composites Analysis - Composite plates with two concentric layups under compression

Composite plates with two concentric layups under compression
by Christos Kassapoglou
ScienceDirect

[PDF]

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Contact
Phone (U.S.): (877) - Nastran
Phone (International): +1 (714) 899-1220
Email: info@neisoftware.com
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